CASE STUDY no. 2
Integrating Lean, BIM & Offsite Production (Modular Data Centre)
Delivering 30% Faster Through Integrated Lean Production
THE CHALLENGE
A complex modular data centre project faced major delivery challenges:
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High levels of work at height and safety risk
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Complex coordination between multiple trades
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Inefficient “stick-build” construction methods
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Limited visibility of real production status
👉 Traditional approaches could not support modular, high-speed delivery
KEVIN'S APPROACH
Kevin led the integration of Lean Construction + BIM + Digital Planning tools to create a fully connected production system:
✔ Introduced digital Last Planner System® (VisiLean)
✔ Connected 4D BIM models directly to production planning
✔ Enabled real-time tracking of work and constraints
✔ Implemented collaborative planning with supply chain teams
✔ Created a structured system for continuous improvement
👉 The focus was clear: Make work visible, reliable, and flowing
THE IMPACT
Results were significant:
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30% improvement in installation time across data halls
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75% reduction in working at height
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60% reduction in defects
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43% improvement in programme efficiency
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45% reduction in labour spend
WHAT WE DELIVERED
Not just tools—but a fully functioning production system:
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Real-time visibility of work status
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Reliable trade handovers
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Improved collaboration across teams
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Data-driven improvement of installation processes
Lean + Digital systems delivered faster, safer, higher-quality outcomes
WHY THIS MATTERS
Digital tools alone don’t improve projects.
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Kevin ensures technology supports Lean production—not replaces it
If you're investing in digital tools but not seeing results—Kevin will help unlock their value
